Product Description
Single Double Acting Telescopic Hydraulic Cylinders Types for Heavy Duty Hydraulic RAM Oil Press Dump Truck
Part 1—–PRODUCT DETAILS
A.Product Description:
The advantages of the pump cylinder:
★New structure, safe and stable, large lifting force, widely used in medium dump trucks
★Reliable product performance, low system pressure and long service life
★Using a unique sealing system design, effectively solve the problem of oil leakage and dry friction
★ Drop buffer patent technology to ensure that the large compartment drops without vibration
★ Patented technology for anti-separation and jitter lifting limit, ensuring stable and non-jittering of the large car lift limit
★Adding anti-bias amplification mechanism to reduce the risk of lifting rollover and improve the safety of the lifting system
.
B. Products information:
| Name | Model | Bore(mm) | Rod diameter (mm) | Stroke(mm) | Installation distance(mm) | Rated pressure(MPa) | Rated thrust (t) | Load range (t) | Volume(L) |
| Single acting hydraulic cylider | HG-E220×1034ZY | 220 | 100 | 1034 | 1370 | 16 | 60.8 | 20~35 | 31.18 |
| HG-E200×720SY | 200 | 100 | 720 | 1125 | 16 | 50.2 | 15~30 | 16.96 | |
| HG-E200×750SS | 200 | 85 | 750 | 1165 | 16 | 50.2 | 15~30 | 19.31 | |
| HG-E200×770HW | 200 | 100 | 770 | 1120 | 16 | 50.2 | 15~30 | 18.14 | |
| HG-E200×780ST | 200 | 100 | 780 | 1145 | 16 | 50.2 | 15~30 | 18.38 | |
| HG-E200×850ST | 200 | 100 | 850 | 1230 | 16 | 50.2 | 15~30 | 20.03 | |
| HG-E200×900HJ-B | 200 | 100 | 900 | 1190 | 16 | 50.2 | 15~30 | 21.21 | |
| HG-E200×910LN | 200 | 100 | 910 | 1210 | 16 | 50.2 | 15~30 | 21.44 | |
| HG-E180×560ST | 180 | 80 | 560 | 1000 | 16 | 40.7 | 15~25 | 11.44 | |
| HG-E180×660HX | 180 | 80 | 660 | 1050 | 16 | 40.7 | 15~25 | 13.48 | |
| HG-E180×680ST | 180 | 80 | 680 | 1140 | 16 | 40.7 | 15~25 | 13.89 | |
| HG-E180×720SY | 180 | 80 | 720 | 1125 | 16 | 40.7 | 15~25 | 14.7 | |
| HG-E180×760HJ | 180 | 80 | 760 | 1170 | 16 | 40.7 | 15~25 | 15.52 | |
| HG-E180×780ST | 180 | 80 | 780 | 1140 | 16 | 40.7 | 15~25 | 15.93 | |
| HG-E180×790SX | 180 | 80 | 790 | 1130 | 16 | 40.7 | 15~25 | 16.13 | |
| HG-E220×760XM | 220 | 100 | 760 | 1080 | 16 | 60.8 | 20~35 | 22.92 | |
| HG-E220×780HW | 220 | 100 | 780 | 1220 | 16 | 60.8 | 20~35 | 23.52 | |
| HG-E220×900HJ | 220 | 100 | 900 | 1190 | 16 | 60.8 | 20~35 | 27.14 | |
| HG-E220×910XM | 220 | 100 | 910 | 1210 | 16 | 60.8 | 20~35 | 27.45 | |
| HG-E220×920HW | 220 | 100 | 920 | 1200 | 16 | 60.8 | 20~35 | 27.75 | |
| HG-E160×490ST | 160 | 70 | 490 | 860 | 16 | 32.1 | 10~20 | 7.97 | |
| HG-E160×560ST | 160 | 70 | 560 | 1000 | 16 | 32.1 | 10~20 | 9.1 | |
| HG-E160×650SX | 160 | 70 | 650 | 1000 | 16 | 32.1 | 10~20 | 10.57 | |
| HG-E160×680ST | 160 | 70 | 680 | 1140 | 16 | 32.1 | 10~20 | 11.06 | |
| HG-E160×700BH | 160 | 70 | 700 | 1571 | 16 | 32.1 | 10~20 | 11.38 | |
| HG-E160×720ZY | 160 | 70 | 720 | 1125 | 16 | 32.1 | 10~20 | 11.71 | |
| HG-E160×780ST | 160 | 70 | 780 | 1145 | 16 | 32.1 | 10~20 | 12.68 | |
| HG-E160×790SX | 160 | 80 | 790 | 1155 | 16 | 32.1 | 10~20 | 11.91 | |
| HG-E160×800BH | 160 | 70 | 800 | 1125 | 16 | 32.1 | 10~20 | 13.01 |
Part 2——-Application:
Hydraulic Cylinder Product Application
Xihu (West Lake) Dis.ng’s quality custom products are produced for OEM applications in a wide variety of CHINAMFG industries, including manufacturing engineering machinery, loaders hydraulic cylinders, vehicle cylinders, construction, forestry, waste management, mining, material handling, industrial applications, agriculture, manufacturing, transportation, marine applications and oil field equipment. Our success has been built on the engineering expertise and manufacturing capabilities we offer to meet the very specific demands of our industry clients.
Part 3——-Why Choose Us
1. Product Research & Development:
Xihu (West Lake) Dis.ng builds quality products that are developed with use in mind. We specialize in working with every customer to share ideas and gather critical information regarding hydraulic cylinder fit and performance requirements for your specific application.
2.Hydraulic Cylinder Production:
We have the advanced CNC machine tools, a horizontal machining center, a welding robot, parts cleaning agent, automatic assembly lines, automatic painting equipment etc. to hydraulic cylinder ensure a 360-degree quality control of the production process.
3.Hydraulic Cylinder Product Certifications:
4.Perfect after-service:
5. Professional Hydraulic Cylinder Team:
Part 4——Company Information:
ZheJiang XIHU (WEST LAKE) DIS.NG TECHNOLOGY CO.,LTD is a famous hydraulic cylinder manufacture in HangZhou city,ZheJiang province of China. The Head office XIHU (WEST LAKE) DIS.NG was founed in 2001,the main products include a variety of special hydraulic cylinder.It has 5 subsidiaries, and ZheJiang Best Crane Co., Ltd. is 1 of them. The companies are interrelated and independently accounted for and operate independently. The company now covers an area of more than 400 acres, with total assets of 500 million yuan, more than 800 employees, more than 700 sets of high-precision equipment, total industrial output value of over 1 billion yuan, and annual taxes of more than 30 million yuan.
After 18 years development,XIHU (WEST LAKE) DIS.NG now covers an area of 200,000 Square meters, ownes a registered capital of 1000 million RMB,and 250 million RMB worth of fixed assets .XIHU (WEST LAKE) DIS.NG has established long time cooperation with over 80 big companies like Zoomlion, Fukuda Fortaleza, CHINAMFG Vehicle Group, and so on.
Our company have more than 800 units equipment for mass production.We can product around 220 thousand units per year of hydraulic cylinder and 500 units per year of truck crane.
Our company have more than 150 technical staff, Have more than 10 invention patents and 60 utility patents.So we can produce customized products or develop new products.
Good quality is our culture.Welcome to visit our company and build up a long friendship with us!
Part 5—–FAQ
1: What kind terms of payment can be accepted?
A: For terms of payment, L/C, T/T, D/A, D/P, Western Union (can be) could accepted
2: How to pack and transport?
A: Nude with safty protection, only crane can be packed into containers for shipment.
And the truck mounted crane can be deliveried with ro-ro ship.
3: How long is the delivery time??
A: 35 days after receiving the deposit.
4: What about the warranty time?
A: 12 months after shipment or 2000 working hours, whichever occuts first.
5. What about the Minimum Order Quantity?
A: 1 unit. For customized products, the MOQ can be Negotiated.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO9001 |
|---|---|
| Pressure: | 16-20MPa |
| Work Temperature: | High Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Switching Type |
| Customization: |
Available
|
|
|---|
How does a single-acting hydraulic cylinder contribute to stable and safe force application?
A single-acting hydraulic cylinder plays a crucial role in providing stable and safe force application. Here’s a detailed explanation:
Single-acting hydraulic cylinders are designed to exert force in one direction, typically through the extension of the piston. They operate using hydraulic fluid pressure to generate and control the force applied by the cylinder. Several factors contribute to the stable and safe force application of a single-acting hydraulic cylinder:
1. Piston Design: The piston inside the hydraulic cylinder is carefully engineered to ensure smooth and controlled movement. It is typically fitted with seals to prevent fluid leakage and maintain pressure. The precise design of the piston and seals allows for efficient force transmission and minimizes the risk of sudden or erratic movements.
2. Cylinder Construction: Single-acting hydraulic cylinders are constructed with high-quality materials and undergo stringent manufacturing processes. The cylinder body is designed to withstand the forces and pressures involved in hydraulic applications. Robust construction ensures stability and safety during force application, minimizing the risk of structural failure or leakage.
3. Control Valves: Control valves play a vital role in regulating the flow of hydraulic fluid into and out of the cylinder. By controlling the rate of fluid flow, the valves enable precise and controlled force application. They allow for gradual or rapid extension of the piston, depending on the application requirements, ensuring stable and safe force application.
4. Pressure Relief Mechanisms: Single-acting hydraulic cylinders are often equipped with pressure relief mechanisms, such as relief valves or overload protection devices. These mechanisms are designed to prevent excessive pressure buildup within the cylinder, protecting against overload and potential damage. The presence of pressure relief mechanisms enhances the safety and stability of force application.
5. Mounting and Support: Proper mounting and support of the hydraulic cylinder are essential for stable force application. The cylinder should be securely attached to a suitable structure or mounting point to prevent movement or vibration during operation. Adequate support ensures that the force is applied precisely and uniformly, minimizing the risk of unintended movements or misalignment.
6. Maintenance and Inspection: Regular maintenance and inspection of the single-acting hydraulic cylinder are crucial for ensuring stable and safe force application. Routine checks for leaks, proper lubrication, and overall cylinder condition help identify any potential issues that could compromise performance or safety. Timely maintenance and necessary repairs or replacements contribute to stable and safe force application over the cylinder’s lifespan.
By considering these factors and following best practices, users can maximize the stability and safety of force application when using single-acting hydraulic cylinders.
In summary, a single-acting hydraulic cylinder contributes to stable and safe force application through careful design of the piston and cylinder, the presence of control valves and pressure relief mechanisms, proper mounting and support, and regular maintenance and inspection. These measures ensure controlled and reliable force transmission, minimizing the risk of sudden movements, structural failure, or other safety hazards.
Can single-acting hydraulic cylinders be used in hydraulic presses?
Yes, single-acting hydraulic cylinders can be used in hydraulic presses. Here’s a detailed explanation:
Hydraulic presses are widely used in various industries for applications such as stamping, forming, punching, and molding. They utilize hydraulic cylinders to generate and control the force required for these operations. Single-acting hydraulic cylinders are well-suited for integration into hydraulic presses due to their ability to provide force in one direction. Here are some key points on using single-acting hydraulic cylinders in hydraulic presses:
1. Force Generation: Single-acting hydraulic cylinders are capable of generating substantial force when hydraulic pressure is applied to the piston for extension. This force is utilized in hydraulic presses to exert pressure on the workpiece or tooling for tasks such as bending, shearing, or compressing. The hydraulic cylinder converts the hydraulic energy into linear force, allowing the press to perform a wide range of applications.
2. Press Cycle Control: Hydraulic presses require precise control over the force and stroke during operation. Single-acting hydraulic cylinders can be actuated through control valves to control the extension and retraction of the piston. The valves enable the operator to regulate the flow of hydraulic fluid, thus controlling the force applied by the cylinder. This control allows for accurate and repeatable press cycles, ensuring consistent results and efficient production.
3. Safety Features: Hydraulic presses often incorporate safety features to protect operators and prevent damage to the press or tooling. Single-acting hydraulic cylinders can be integrated into these safety systems. For example, pressure relief valves can be installed to limit the maximum force exerted by the hydraulic cylinder, preventing overload situations. Additionally, emergency stop buttons, safety interlocks, and guarding systems work in conjunction with the hydraulic cylinder to ensure safe operation of the hydraulic press.
4. Durability and Reliability: Single-acting hydraulic cylinders are designed to withstand high pressures and heavy loads, making them suitable for the demanding conditions of hydraulic presses. They are constructed using robust materials and undergo rigorous testing to ensure durability and reliability. The cylinders can endure frequent use and provide consistent force application throughout their operational lifespan, contributing to the overall performance and productivity of the hydraulic press.
5. Customization Options: Single-acting hydraulic cylinders offer customization options to suit specific requirements in hydraulic presses. Parameters such as bore size, stroke length, and mounting configurations can be tailored to match the press’s design and application. This flexibility allows for optimal integration and performance in hydraulic press systems.
It is important to consider the force capacity, stroke length, and other technical specifications of the single-acting hydraulic cylinder to ensure compatibility with the specific hydraulic press application.
In summary, single-acting hydraulic cylinders can be effectively used in hydraulic presses for force generation, press cycle control, safety, and durability. Their ability to provide controlled linear force makes them suitable for a wide range of pressing applications across various industries.
How does a single-acting hydraulic cylinder differ from a double-acting one?
A single-acting hydraulic cylinder and a double-acting hydraulic cylinder differ in their operational characteristics and capabilities. Here’s a detailed explanation:
1. Direction of Force: The main difference between the two types of cylinders lies in the direction of force they can generate. A single-acting hydraulic cylinder operates in one direction only, exerting force in the extending stroke. In contrast, a double-acting hydraulic cylinder can generate force in both the extending and retracting strokes.
2. Hydraulic Ports: Single-acting hydraulic cylinders have a single hydraulic port, typically located at the base of the cylinder. This port is used to supply hydraulic fluid to the pressure chamber, creating the force for the extending stroke. Double-acting hydraulic cylinders, on the other hand, have two hydraulic ports—one for supplying fluid to the extending side of the cylinder and the other for supplying fluid to the retracting side.
3. Return Stroke: In a single-acting hydraulic cylinder, the return stroke is accomplished by external forces or mechanisms. Once the hydraulic pressure is released or redirected, the piston is pushed back to its original position by factors such as gravity or springs. In contrast, double-acting cylinders can generate force in the retracting stroke by supplying hydraulic fluid to the appropriate side of the cylinder, allowing for bidirectional force generation.
4. Versatility: Double-acting hydraulic cylinders offer greater versatility compared to single-acting cylinders. With the ability to generate force in both directions, double-acting cylinders can perform a wider range of tasks and accommodate varying operational requirements. They provide more flexibility in applications where bidirectional force, precise control over extending and retracting movements, or the ability to hold a load in place is necessary.
5. Complexity and Cost: Single-acting hydraulic cylinders have a simpler design and require fewer hydraulic components compared to double-acting cylinders. This generally makes them more cost-effective and easier to maintain. Double-acting cylinders, with their additional hydraulic ports and capabilities, tend to be more complex and may involve higher costs in terms of construction, installation, and maintenance.
6. Common Applications: Single-acting hydraulic cylinders are commonly used in applications where force is only required in one direction, such as lifting equipment, dump trucks, and hydraulic jacks. Double-acting cylinders find widespread use in various industries and applications, including manufacturing, construction, and automation, where bidirectional force, precise control, and holding capabilities are essential.
In summary, the main differences between single-acting and double-acting hydraulic cylinders lie in their force generation capabilities, hydraulic ports, return stroke mechanisms, versatility, complexity, and cost. Understanding these differences is crucial for selecting the appropriate type of hydraulic cylinder for specific application requirements.
editor by Dream 2024-05-16
China best Telescopic Single Acting Hydraulic Jack Hydraulic RAM Hydraulic Cylinder Used for Dump Truck manufacturer
Product Description
Product Description
A: Product Description
| Commodity Name | telescopic cylinder, telescopic hydraulic cylinder |
| Suitable Model | dump truck, dump tractor |
| Original | ZheJiang , China |
| Warranty | One year |
| Min of quantity | 1 piece |
| Packing | standard export wooden box or as your require |
| Time of Shipment | Usual 30-60days. Different according the quantity of order. |
| Port of Delivery | HangZhou, China |
Product Parameters
Supply Ability Supply Ability 3000 Pieces per Month
*We can customize and design according to your needs
*We can also produce according to your drawings
*If you need any hydraulic cylinder, please feel free to contact us
Our service/certifications
—CE Certificate of Quality Checked
—Adopt ISO Certificate of Quality Management System
—BV Certificate of Main Products Line verification
—Fast Delivery
—After-sales Service
—24 Hours, 7 Days on-line Service
Process of processing
Company Profile
KENDE is a leading global designer, manufacturer and marketer of hydraulic cylinder,cab, oil tank, counterweight, boom, arm, bucket, chassis, outrigger, pipe, hose, fitting, valve block, tyre, wheel,and other parts. Products are widely used in construction, mining, crane, material handing, automobile, truck, transportation, oil and gas, farm and garden equipment and so on .
We supply a wide range of parts for excavators, loaders, drills, dumpers, forklifts, tractors, trailers, harvestors, cars, buses, trucks and so on. Our products are focused on improved efficiency and life of the machineries and equipments.
Founded in January of 2015, we have become a big group till now which has 3 factories in asia to supply a wide range of products and service for the global customers.
We have the most advanced production equipments and specialized R &D center to assure the highest quality products to customers.
Our vision statement is “Science and technology first, Always with a grateful heart, Walk the world by virtue, Struggle for a better future”
Our Advantages
Certifications
FAQ
FAQ
1)>. How about your delivery time?
: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
2)>. What is your terms of price?
: EXW, FOB, CFR, CIF, DDU.
3)> . What is your terms of payment?
: T/T 50% as deposit, and 50% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
4)> . Can you supply a sample freely?
: Sorry, we only can produce the sample with the cost price for you.
5)> Can you produce according to the samples?
: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
6)>. What is your sample policy?
: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
7)>. Do you test all your goods before delivery?
: Yes, we have 100% test before delivery
8)>: How do you make our business long-term and good relationship?
:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Pressure: | High Pressure Low Pressure Medium Pressure |
|---|---|
| Work Temperature: | High Temperature Low Temperature Normal Temperat |
| Acting Way: | Double Acting Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Structure: | Piston Type |
| Customization: |
Available
|
|
|---|
Can single-acting hydraulic cylinders be employed in material handling equipment?
Yes, single-acting hydraulic cylinders can be employed in material handling equipment. Here’s a detailed explanation:
Material handling equipment is widely used in various industries, including manufacturing, logistics, construction, and warehousing, to efficiently move, lift, and transport materials and goods. Single-acting hydraulic cylinders play a crucial role in the operation of many types of material handling equipment.
These cylinders are commonly found in equipment such as forklifts, pallet jacks, scissor lifts, lifting tables, and conveyor systems. They enable controlled lifting, lowering, tilting, and pushing/pulling actions, allowing for precise material handling and positioning.
Single-acting hydraulic cylinders offer several advantages in material handling applications:
1. Lifting Capacity: These cylinders can generate substantial force, enabling the equipment to lift heavy loads. The lifting capacity can be designed to meet the specific requirements of the material handling equipment.
2. Controlled and Smooth Operation: Single-acting hydraulic cylinders provide precise control over the movement of materials. The hydraulic system allows for smooth and gradual lifting, lowering, and tilting actions, ensuring safe and efficient material handling.
3. Compact Design: Single-acting hydraulic cylinders have a compact design, making them suitable for integration into various material handling equipment. The cylinders can be installed in tight spaces without compromising performance or functionality.
4. Cost-Effective: Single-acting hydraulic cylinders are generally more cost-effective compared to other types of hydraulic cylinders. Their simpler design and reduced complexity contribute to lower manufacturing and maintenance costs.
5. Durability and Reliability: Material handling equipment often operates in demanding environments, subject to heavy loads, impacts, and repetitive cycles. Single-acting hydraulic cylinders are designed to withstand these harsh conditions, offering durability and long-term reliability.
6. Safety Features: Many material handling equipment applications require safety features, such as load-holding valves and emergency lowering systems. These safety features can be integrated into the hydraulic system of single-acting cylinders to ensure safe operation and protect against accidents.
It is important to note that while single-acting hydraulic cylinders are commonly used in material handling equipment, the specific cylinder type and configuration may vary depending on the equipment’s design and requirements. Other types of hydraulic cylinders, such as double-acting cylinders or telescopic cylinders, may also be employed in certain material handling applications.
In summary, single-acting hydraulic cylinders are indeed employed in material handling equipment. Their lifting capacity, controlled operation, compact design, cost-effectiveness, durability, and safety features make them well-suited for various material handling applications across different industries.
How does a single-acting hydraulic cylinder contribute to precise force application in industrial settings?
A single-acting hydraulic cylinder plays a significant role in enabling precise force application in industrial settings. Here’s a detailed explanation:
In many industrial applications, the ability to apply precise and controlled forces is crucial for achieving desired outcomes. A single-acting hydraulic cylinder offers several features that contribute to precise force application. Here are the key factors:
1. Hydraulic Systems: Single-acting hydraulic cylinders are typically part of a hydraulic system that includes a pump, valves, and control mechanisms. The hydraulic system allows for precise control over the force applied by the cylinder. By regulating the hydraulic pressure supplied to the cylinder, the force generated can be accurately adjusted to match the specific requirements of the application. This precise control enables operators to apply forces with a high degree of accuracy.
2. Force Generation: Single-acting hydraulic cylinders are designed to generate force in a single direction, either during extension or retraction of the piston. The force generated is directly proportional to the hydraulic pressure applied to the cylinder. By precisely controlling the hydraulic pressure, the force applied by the cylinder can be finely adjusted to meet the desired level of precision. This is particularly beneficial in industrial settings where precise force application is necessary for tasks such as assembly, pressing, clamping, or material deformation.
3. Load Sensing and Feedback: Some advanced hydraulic systems incorporate load sensing mechanisms and feedback devices. Load sensing allows the hydraulic system to monitor the force being exerted by the cylinder in real-time. This feedback information can be used to adjust the hydraulic pressure and ensure that the desired force is maintained accurately. Load sensing and feedback systems enhance the precision of force application by continuously monitoring and adjusting the hydraulic parameters to match the requirements of the industrial process.
4. Control Valves: Single-acting hydraulic cylinders can be equipped with control valves that provide further control over the force application. Control valves, such as pressure relief valves or flow control valves, regulate the flow of hydraulic fluid to the cylinder and control the rate at which the force is applied. These valves can be adjusted to fine-tune the force application, allowing for precise and gradual force buildup or release. By manipulating the control valves, operators can achieve the desired level of precision in force application for industrial processes.
5. Application-Specific Customization: Single-acting hydraulic cylinders can be customized to meet specific industrial requirements. The cylinder’s design, size, and materials can be tailored to suit the application, ensuring optimal force application and precision. Customization options include the selection of appropriate seals, coatings, or accessories to enhance the cylinder’s performance and accuracy in specific industrial settings.
6. Safety Considerations: Precise force application in industrial settings often involves safety considerations. Single-acting hydraulic cylinders can incorporate safety features such as pressure relief valves, emergency stop mechanisms, or overload protection systems. These safety measures help prevent excessive force application, equipment damage, or system failures, ensuring the safety of personnel and the integrity of the industrial processes.
By leveraging the features of single-acting hydraulic cylinders, industrial settings can achieve precise force application, which is essential for tasks that require accuracy, consistency, and repeatability. Whether it’s in manufacturing, assembly, material processing, or other industrial applications, the precise force application facilitated by single-acting hydraulic cylinders contributes to improved product quality, operational efficiency, and overall productivity.
Can single-acting hydraulic cylinders be customized for specific machinery and equipment?
Yes, single-acting hydraulic cylinders can be customized to meet the specific requirements of various machinery and equipment. Here’s a detailed explanation:
1. Size and Dimensions: Single-acting hydraulic cylinders can be customized in terms of size and dimensions to fit specific machinery and equipment. The cylinder’s length, diameter, and stroke length can be tailored to match the available space and installation requirements of the application. Custom sizing ensures optimal integration and functionality within the given system.
2. Force Capacity: The force capacity of a single-acting hydraulic cylinder can be customized to suit the load requirements of the machinery or equipment. By adjusting the effective area of the piston, the cylinder can be designed to generate the desired force output. This customization ensures that the cylinder can effectively handle the required load without being underutilized or overstrained.
3. Mounting Options: Single-acting hydraulic cylinders offer various mounting options that can be customized to align with the mounting requirements of the machinery or equipment. Mounting styles such as flange mounts, clevis mounts, trunnion mounts, and foot mounts can be selected or designed to provide secure and reliable attachment points for the cylinder.
4. Rod End Configurations: The rod end of a single-acting hydraulic cylinder can be customized to accommodate specific connection requirements. Different rod end configurations, such as threaded ends, spherical bearings, or eye ends, can be incorporated based on the machinery or equipment’s connection points and load distribution needs.
5. Sealing and Material Selection: Single-acting hydraulic cylinders can be customized in terms of sealing systems and materials to ensure compatibility with the operating conditions and fluid used in the machinery or equipment. The sealing system, including O-rings, rod seals, and wiper seals, can be selected to withstand specific pressures, temperatures, and environments. Additionally, the cylinder’s construction materials can be chosen to provide the necessary strength, corrosion resistance, or other desired properties.
6. Integration with Hydraulic Systems: Single-acting hydraulic cylinders can be customized for seamless integration with the hydraulic systems of machinery and equipment. They can be designed to work in conjunction with specific pumps, valves, and control mechanisms to create a tailored hydraulic system that optimizes performance and functionality.
7. Special Features and Accessories: Depending on the application requirements, single-acting hydraulic cylinders can be customized with special features and accessories. These may include position sensors, stroke limiters, cushioning mechanisms, or any other components that enhance safety, precision, or specific operational needs.
In summary, single-acting hydraulic cylinders can be customized for specific machinery and equipment by adjusting size and dimensions, force capacity, mounting options, rod end configurations, sealing and material selection, integration with hydraulic systems, and incorporating special features and accessories. Customization ensures that the hydraulic cylinder is tailored to the unique requirements of the application, enabling optimal performance and functionality.
editor by CX 2024-04-13
China Best Sales China Supplier 100 63-200 Hydraulic Cylinder Hydraulic RAM Cylinder a/c vacuum pump
Product Description
Solutions Provider of Hydraulic Cylinder
Product Description
As the professional manufacturer of hydraulic cylinder in China, we can offer you custom products to fulfill every requirement for the hydraulic cylinder market.
-Customized Sizes
-Customized Colors
-Customized Designs
-Customized Packages
-More Requirements Available
The objectives of our business are to provide high quality products and services at a cost effective price.
|
Seal |
Parker, Merkel, NOK, Hallite,etc. |
Helps Links
To get a free sample, please click here |
|
Paint |
Red, Grey, Yellow, Black, etc. |
|
|
Material |
ST52, CK45, 4140, Duplex2205, |
|
|
Certificate |
ABS, Lloyds, SGS, etc. |
|
|
Core components |
Bearing, Pressure vessel, Pump |
|
|
Non-standard |
Yes |
|
|
Structure |
Piston Type, Plunger Type, Telescopic Type |
|
|
Power |
Hydraulic & Pneumatic |
|
|
Brand |
Guoyue |
|
|
Sample |
Available |
Contact the experts at Guoyue today for all your cylinder requirements.
Our Advantages
We have many advantages that will help a lot to your business, including but not limited to:
1. Equipped with State-of-the-art Production Lines
Guoyue has introduced and absorbed advanced hydraulic design and production technologies from European (such as German) and American countries, ensuring that its design and manufacturing capabilities are consistently aligned with international advanced hydraulic cylinder technology.
2. Strict QC Process Before Shipping
The company emphasizes strict quality control, with each production process following standardized operating procedures, and comprehensive management systems in place to ensure that every product is processed to perfection.
3. Success in Many Projects
We have served clients with a diverse range of cylinder requirements, including construction projects, waste management, food industry, mining, infrastructure repairs, metal production, marine, agriculture, oil & gas and more applications.
4. Professional Support in Design, Samples and Bulk Order
As we have our own factories, the more benefits you can get from us:
—–We can get the production done based on the designs, reference pictures, even your drafts.
—–There is no limit of minimum order quantity, and we never refuse the small order, even 1 unit.
—–We can offer you the free samples to check if you buy it in large quantites.
Successful Projects
As the leader in custom hydraulic cylinder design and manufacturing, we have been successful in lot of projects, including
- Aerospace industry: Particularly for such devices as landing gears and CHINAMFG flaps
- Aerial Work Platforms (AWP)
- Agricultural: Small spraying equipment as well as harvesters, loaders and tractors
- Automotive
- Civil Engineering: Bulldozers, excavators, trenchers as well as attachments
- Construction: Concrete pumps and paving applications
- Energy: Flow controls for water gates
- Food, production and manufacturing
- Forestry and logging
- Motorway repairs and maintenance
- Mining
- Materials handling: Single acting hydraulic cylinders for sale are commonly employed in such equipment
- Mechanical engineering: Operation for feeding devices as well as automated production lines, plastic forming machines and transportation devices
- Oil and gas industries
- Recycling plants: Compressing scrap metal and other materials
- Shipbuilding: Steering devices
Company Profile
Guoyue Hydraulic Equipment Manufacturing (ZheJiang ) Co., Ltd., is a high-technology enterprise that integrates research, design, development, production, operation, and service, specializing in the production of hydraulic cylinders, including single acting cylinders, double acting Cylinders, nested cylinders, rotating cylinder, low height cylinders, high tonnage cylinders, tie-rod cylinders and more.
With a registered capital of 50 million Chinese Yuan, the company covers an area of 10, 000 sqft, with more than 100 employees. Also, certified with ISO 9001/ISO 14001/ISO 45001 and many own patents, our products have been approved by clients all over the world, including USA, Europe, Middle East, Middle Asia, Southeast Asia and more countries & areas.
As the leader in custom hydraulic cylinder design and manufacturing, Guoyue serves Original Equipment Manufacturers (OEMs) with custom and innovative hydraulic cylinder solutions. The team at Guoyue liaises closely with each customer to engineer and produce cylinders for machinery, equipment or projects that incorporate cylinders into their hydraulic systems.
We work directly with engineers, business owners, procurement teams, project managers, and technical specialists who often require a custom approach to their cylinder specifications – in terms of fit, function, and overall performance.
Also, Guoyue has introduced and absorbed advanced hydraulic product design and production technologies from Germany and other European and American countries, ensuring that its design and manufacturing capabilities are consistently aligned with international advanced hydraulic cylinder technology.
We have served clients with a diverse range of cylinder requirements. We have extensive experience working within many industries and the unique needs of each – including construction projects, waste management, food Industry, mining, infrastructure repairs, metal production, marine, agriculture, oil & gas and more applications.
Guoyue employees are at the heart of our operations. It is through the dedication of our team at Guoyue that we can consistently deliver the exact services and products required by every client.
Contact the experts at Guoyue today for all your cylinder requirements.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Rotary |
| Adjusted Form: | Switching Type |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How do hydraulic cylinders compare to other methods of force generation like electric motors?
Hydraulic cylinders and electric motors are two different methods of force generation with distinct characteristics and applications. While both hydraulic cylinders and electric motors can generate force, they differ in terms of their working principles, performance attributes, and suitability for specific applications. Here’s a detailed comparison of hydraulic cylinders and electric motors:
1. Working Principle:
– Hydraulic Cylinders: Hydraulic cylinders generate force through the conversion of fluid pressure into linear motion. They consist of a cylinder barrel, piston, piston rod, and hydraulic fluid. When pressurized hydraulic fluid enters the cylinder, it pushes against the piston, causing the piston rod to extend or retract, thereby generating linear force.
– Electric Motors: Electric motors generate force through the conversion of electrical energy into rotational motion. They consist of a stator, rotor, and electromagnetic field. When an electrical current is applied to the motor’s windings, it creates a magnetic field that interacts with the rotor, causing it to rotate and generate torque.
2. Force and Power:
– Hydraulic Cylinders: Hydraulic cylinders are known for their high force capabilities. They can generate substantial linear forces, making them suitable for heavy-duty applications that require lifting, pushing, or pulling large loads. Hydraulic systems can provide high force output even at low speeds, allowing for precise control over force application. However, hydraulic systems typically operate at lower speeds compared to electric motors.
– Electric Motors: Electric motors excel in providing high rotational speeds and are commonly used for applications that require rapid motion. While electric motors can generate significant torque, they tend to have lower force output compared to hydraulic cylinders. Electric motors are suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.
3. Control and Precision:
– Hydraulic Cylinders: Hydraulic systems offer excellent control over force, speed, and positioning. By regulating the flow of hydraulic fluid, the force and speed of hydraulic cylinders can be precisely controlled. Hydraulic systems can provide gradual acceleration and deceleration, allowing for smooth and precise movements. This level of control makes hydraulic cylinders well-suited for applications that require precise positioning, such as in industrial automation or construction equipment.
– Electric Motors: Electric motors also offer precise control over speed and positioning. Through motor control techniques such as varying voltage, frequency, or pulse width modulation (PWM), the rotational speed and position of electric motors can be accurately controlled. Electric motors are commonly used in applications that require precise speed control, such as robotics, CNC machines, or servo systems.
4. Efficiency and Energy Consumption:
– Hydraulic Cylinders: Hydraulic systems can be highly efficient, especially when properly sized and designed. However, hydraulic systems typically have higher energy losses due to factors such as fluid leakage, friction, and heat generation. The overall efficiency of a hydraulic system depends on the design, component selection, and maintenance practices. Hydraulic systems require a hydraulic power unit to pressurize the hydraulic fluid, which consumes additional energy.
– Electric Motors: Electric motors can have high efficiency, especially when operated at their optimal operating conditions. Electric motors have lower energy losses compared to hydraulic systems, primarily due to the absence of fluid leakage and lower friction losses. The overall efficiency of an electric motor depends on factors such as motor design, load conditions, and control techniques. Electric motors require an electrical power source, and their energy consumption depends on the motor’s power rating and the duration of operation.
5. Environmental Considerations:
– Hydraulic Cylinders: Hydraulic systems typically use hydraulic fluids that can pose environmental concerns if they leak or are not properly disposed of. The choice of hydraulic fluid can impact factors such as biodegradability, toxicity, and potential environmental hazards. Proper maintenance and leak prevention practices are essential to minimize the environmental impact of hydraulic systems.
– Electric Motors: Electric motors are generally considered more environmentally friendly since they do not require hydraulic fluids. However, the environmental impact of electric motors depends on the source of electricity used to power them. When powered by renewable energy sources, such as solar or wind, electric motors can offer a greener solution compared to hydraulic systems.
6. Application Suitability:
– Hydraulic Cylinders: Hydraulic cylinders are commonly used in applications that require high force output, precise control, and durability. They are widely employed in industries such as construction, manufacturing, mining, and aerospace. Hydraulic systems are well-suited for heavy-duty applications, such as lifting heavy objects, operating heavy machinery, or controlling large-scale movements.
– Electric Motors: Electric motors are widely used in various industries and applications that require rotational motion, speed control, and precise positioning. They are commonly found in appliances, transportation, robotics, HVAC systems, and automation. Electric motorsare suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.In summary, hydraulic cylinders and electric motors have different working principles, force capabilities, control characteristics, efficiency levels, and application suitability. Hydraulic cylinders excel in providing high force output, precise control, and durability, making them ideal for heavy-duty applications. Electric motors, on the other hand, offer high rotational speeds, precise speed control, and are commonly used for applications that involve continuous rotary motion. The choice between hydraulic cylinders and electric motors depends on the specific requirements of the application, including the type of motion, force output, control precision, and environmental considerations.
Ensuring Stable Performance of Hydraulic Cylinders Under Fluctuating Loads
Hydraulic cylinders are designed to provide stable performance even under fluctuating loads. They achieve this through various mechanisms and features that allow for efficient load control and compensation. Let’s explore how hydraulic cylinders ensure stable performance under fluctuating loads:
- Piston Design: The piston inside the hydraulic cylinder plays a crucial role in load control. It is typically equipped with seals and rings that prevent leakage of hydraulic fluid and ensure effective transfer of force. The piston design may incorporate features such as stepped or tandem pistons, which provide enhanced load-bearing capabilities and improved stability by distributing the load across multiple surfaces.
- Cylinder Cushioning: Hydraulic cylinders often incorporate cushioning mechanisms to minimize the impact and shock caused by fluctuating loads. Cushioning can be achieved through various methods, such as adjustable cushion screws, hydraulic cushioning valves, or elastomeric cushioning rings. These mechanisms slow down the piston’s movement near the end of the stroke, reducing the impact and preventing sudden stops that could lead to instability.
- Pressure Compensation: Fluctuating loads can result in pressure variations within the hydraulic system. To ensure stable performance, hydraulic cylinders are equipped with pressure compensation mechanisms. These mechanisms maintain a consistent pressure level in the system, regardless of load changes. Pressure compensation can be achieved through the use of pressure relief valves, compensating pistons, or pressure-compensated flow control valves.
- Flow Control: Hydraulic cylinders often incorporate flow control valves to regulate the speed of the cylinder’s movement. By controlling the flow rate of hydraulic fluid, the cylinder’s motion can be adjusted to match the changing load conditions. Flow control valves allow for smooth and controlled movement, preventing abrupt changes that could lead to instability.
- Feedback Systems: To ensure stable performance under fluctuating loads, hydraulic cylinders can be integrated with feedback systems. These systems provide real-time information on the cylinder’s position, velocity, and force. By continuously monitoring these parameters, the hydraulic system can make immediate adjustments to maintain stability and compensate for load fluctuations. Feedback systems can include position sensors, pressure sensors, or load sensors, depending on the specific application.
- Proper Sizing and Selection: Ensuring stable performance under fluctuating loads starts with proper sizing and selection of hydraulic cylinders. It is crucial to choose cylinders with appropriate bore size, rod diameter, and stroke length to match the anticipated load conditions. Oversized or undersized cylinders can lead to instability and reduced performance. Proper sizing also involves considering factors such as the required force, speed, and duty cycle of the application.
In summary, hydraulic cylinders ensure stable performance under fluctuating loads through features such as piston design, cushioning mechanisms, pressure compensation, flow control, feedback systems, and proper sizing and selection. These mechanisms and considerations allow hydraulic cylinders to provide consistent and controlled movement, even in dynamic load conditions, resulting in reliable and stable performance.
How do hydraulic cylinders contribute to the efficiency of heavy machinery like excavators?
Hydraulic cylinders play a crucial role in enhancing the efficiency and performance of heavy machinery, such as excavators. These powerful hydraulic actuators enable excavators to perform various tasks efficiently and effectively. Here’s a detailed explanation of how hydraulic cylinders contribute to the efficiency of heavy machinery like excavators:
1. Force and Power:
– Hydraulic cylinders provide the necessary force and power required for the excavation process. They convert hydraulic energy from the hydraulic fluid into linear mechanical force, allowing the excavator to exert significant pushing and pulling forces. The force generated by hydraulic cylinders enables the digging arm or boom of the excavator to penetrate and break through tough materials, such as soil, rocks, or concrete, with ease and efficiency.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of excavator components. By regulating the flow of hydraulic fluid to the cylinders, operators can control the speed, direction, and positioning of the excavator’s arm, boom, bucket, and other attachments. This precise control allows operators to perform delicate operations, such as fine grading or precise material placement, with accuracy and efficiency.
3. Versatility and Adaptability:
– Hydraulic cylinders enable excavators to perform a wide range of tasks by facilitating the quick and easy interchangeability of attachments. Excavators can be equipped with various specialized attachments, including buckets, breakers, grapples, and augers, which can be efficiently connected and disconnected using hydraulic cylinders. This versatility and adaptability enhance the efficiency of excavators by enabling them to tackle different tasks without the need for extensive manual adjustments or downtime.
4. Increased Productivity:
– The power and control provided by hydraulic cylinders significantly increase the productivity of excavators. Excavators equipped with hydraulic cylinders can complete tasks more quickly and efficiently compared to manual or mechanically-driven machinery. The precise control over movements allows for faster cycle times, reduced idle time, and improved overall productivity on the worksite.
5. Enhanced Digging and Lifting Capabilities:
– Hydraulic cylinders enable excavators to perform digging and lifting operations with enhanced capabilities. The force generated by hydraulic cylinders allows excavators to dig deeper and lift heavier loads compared to other types of machinery. This increased digging and lifting capacity contributes to the efficiency of excavators by reducing the number of passes required to complete a task and improving overall productivity.
6. Durability and Reliability:
– Hydraulic cylinders are designed to withstand heavy loads, challenging operating conditions, and frequent use. They are built with robust materials, such as high-strength steel, and undergo stringent quality control measures during manufacturing. The durability and reliability of hydraulic cylinders ensure that excavators can operate efficiently even in demanding environments, minimizing downtime and maximizing productivity.
7. Energy Efficiency:
– Hydraulic systems, including hydraulic cylinders, are known for their energy efficiency. Hydraulic cylinders can deliver high force outputs while consuming relatively low amounts of hydraulic fluid. This energy efficiency translates to lower fuel consumption and reduced operating costs for excavators. The efficient use of hydraulic power contributes to the overall efficiency and sustainability of heavy machinery operations.
8. Safety:
– Hydraulic cylinders play a vital role in ensuring the safety of excavator operations. They provide controlled and predictable movements, reducing the risk of sudden or uncontrolled motions. The precise control offered by hydraulic cylinders allows operators to perform tasks safely and accurately, minimizing the chances of accidents or damage to the machinery or surrounding environment.
Overall, hydraulic cylinders are essential components that significantly contribute to the efficiency of heavy machinery like excavators. By providing force, precise control, versatility, increased productivity, enhanced capabilities, durability, energy efficiency, and safety, hydraulic cylinders enable excavators to perform a wide range of tasks efficiently and effectively in various industries, including construction, mining, and landscaping.
editor by CX 2024-04-04
China supplier Hard Wearing Double Acting Hydraulic Oil RAM Cylinders for Natural Resource Equipment vacuum pump for ac
Product Description
Hard wearing double acting hydraulic oil ram cylinders for natural resource equipment
- Product information
- Specification
|
Material
|
Tube – Cold Drawn / Honed Tubing Piston Rod – Chromed, ground & polished 45#steel Rod Seals – Polyurethane U-Cap End Caps – Steel, threaded fixed Wear Ring – Nylon Backup Washer Mounts – Trunnion with angular Swivels |
|
Application
|
Agriculture, Concrete & Asphalt, Cranes, Fire & Rescue,Forestry & Logging,Mining & Rock Crushing,Oil & Gas,Snow & Ice Control,Waste Management and Material Recycling Industry , Engineering Equipment, Special Vehicle, Fitness equipment
|
|
Feature |
1.High quality with a reasonable price 2.ISO9001-2008 3.Customized specification are accepted |
|
Payment |
T/T;L/C,WESTERN UNION |
|
Port |
HangZhou/ZheJiang , China |
|
Quotation |
According to the specific request |
|
MOQ |
According to the product |
|
Packaging
|
metal case;plywood case;carton or as requirement |
|
Delivery time |
30days upon receipt of 30% deposit; or upon receipt of relevant L/C; |
- About us
We specialize in this line for more than 20 years and trader with main products as follows: hydraulic cylinders, hydraulic power units, hydraulic manifolds-blocks, hydraulic flanges,pneumatic cylinders and custom-made components and parts, like industrial valves.
Our sales markets have covered North America, Europe, Australia, Japan and ect.
- Working Process
- Packaging & shipping
- FAQ
Q1: Do you accept OEM manufacturing?
A1: Yes! We do accept OEM manufacturing. We will quote you the exact price and make the exact cylinder according to your specification and drawing.
Q2: Can we design our own package or print our own logo?
A2: Yes! Package and logo will be made acording to your requirements.
Q3: Could we get small quantity samples?
A3: Yes! We understand the quality test is important and we are glad to make the sample for you. The MOQ is 1pcs.
Q4: How long is the production time?
A4: Generally the production time is 30 days.
Q5: What is the warranty?
A5: 12 months against B/L date.
Contact me, any comments will be appreciated.
Ellen Wang
| Certification: | GS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Samples: |
US$ 119/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How do manufacturers ensure the durability and reliability of hydraulic cylinders?
Manufacturers employ various strategies and techniques to ensure the durability and reliability of hydraulic cylinders. These measures are crucial as hydraulic cylinders are often subjected to demanding operating conditions and heavy loads. To ensure their longevity and dependable performance, manufacturers focus on the following aspects:
1. High-Quality Materials:
– Manufacturers use high-quality materials in the construction of hydraulic cylinders. Components such as cylinder barrels, piston rods, seals, and bearings are made from materials that possess excellent strength, corrosion resistance, and wear resistance properties. Common materials used include high-grade steel alloys, chrome-plated rods, and specialized coatings. The selection of appropriate materials ensures that hydraulic cylinders can withstand the stresses, pressures, and environmental conditions they encounter during operation.
2. Robust Design:
– Hydraulic cylinders are designed to withstand high loads and harsh operating conditions. Manufacturers use computer-aided design (CAD) software and finite element analysis (FEA) techniques to optimize the cylinder’s structural integrity and performance. The design includes factors such as proper wall thickness, reinforcement in critical areas, and appropriate sizing of components. Robust design practices ensure that hydraulic cylinders can withstand the forces and stresses they encounter, preventing premature failure and ensuring durability.
3. Quality Manufacturing Processes:
– Manufacturers follow stringent quality control measures during the manufacturing processes of hydraulic cylinders. These processes include precision machining, welding, heat treatment, and surface finishing. Skilled technicians and advanced machinery are employed to ensure dimensional accuracy, proper fitment of components, and overall quality. By adhering to strict manufacturing processes and quality standards, manufacturers can produce hydraulic cylinders with consistent performance and reliability.
4. Sealing Technology:
– The sealing system of hydraulic cylinders is critical for their durability and reliability. Manufacturers utilize advanced sealing technologies such as lip seals, O-rings, and composite seals to prevent fluid leakage and ingress of contaminants. Properly designed and high-quality seals ensure that hydraulic cylinders can maintain their performance over extended periods. Seals are tested for their compatibility with the hydraulic fluid, pressure resistance, and resilience to environmental factors such as temperature and humidity.
5. Performance Testing:
– Manufacturers subject hydraulic cylinders to rigorous performance testing to validate their durability and reliability. These tests simulate real-world operating conditions and evaluate factors such as load capacity, pressure resistance, fatigue life, and leakage. Performance testing helps identify any design flaws or weaknesses in the hydraulic cylinder and allows manufacturers to make necessary improvements. By conducting thorough performance testing, manufacturers can ensure that hydraulic cylinders meet or exceed the required performance standards.
6. Compliance with Industry Standards:
– Manufacturers adhere to industry standards and regulations to ensure the durability and reliability of hydraulic cylinders. These standards, such as ISO 6020/6022 and NFPA T3.6.7, provide guidelines for design, manufacturing, and performance requirements. By following these standards, manufacturers ensure that hydraulic cylinders are designed and built to meet specific quality and safety criteria. Compliance with industry standards helps establish a baseline for durability and reliability and instills confidence in the performance of hydraulic cylinders.
7. Regular Maintenance and Service:
– Manufacturers provide recommendations for regular maintenance and service of hydraulic cylinders. This includes guidelines for lubrication, inspection of components, and replacement of wear parts such as seals and bearings. Following the manufacturer’s maintenance guidelines helps ensure the long-term durability and reliability of hydraulic cylinders. Regular maintenance also allows for the early detection of potential issues, preventing major failures and extending the service life of the hydraulic cylinders.
8. Customer Support and Warranty:
– Manufacturers provide customer support and warranty services to address any issues that arise with hydraulic cylinders. They offer technical assistance, troubleshooting guidance, and replacement of defective components. The warranty ensures that customers receive reliable and durable hydraulic cylinders and provides recourse in case of any manufacturing defects or premature failures. Strong customer support and warranty policies reflect the manufacturer’s commitment to the durability and reliability of their products.
In summary, manufacturers ensure the durability and reliability of hydraulic cylinders through the use of high-quality materials, robust design practices, stringent manufacturing processes, advanced sealing technology, thorough performance testing, compliance with industry standards, regular maintenance guidelines, and customer support with warranty services. By focusing on these aspects, manufacturers can produce hydraulic cylinders that can withstand demanding conditions, provide long service life, and deliver reliable performance in various applications.
What considerations are important when selecting hydraulic cylinders for mobile equipment?
To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:
- Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
- Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
- Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
- Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
- Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
- Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
- Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
- Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
- Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.
How do hydraulic cylinders accommodate variations in stroke length and force requirements?
Hydraulic cylinders are designed to accommodate variations in stroke length and force requirements, providing flexibility and adaptability for different applications. They can be tailored to meet specific needs by considering factors such as piston diameter, rod diameter, hydraulic pressure, and cylinder design. Here’s a detailed explanation of how hydraulic cylinders accommodate variations in stroke length and force requirements:
1. Cylinder Size and Design:
– Hydraulic cylinders come in various sizes and designs to accommodate different stroke lengths and force requirements. The cylinder’s diameter, piston area, and rod diameter are key factors that determine the force output. Larger cylinder diameters and piston areas can generate greater force, while smaller diameters are suitable for applications requiring lower force. By selecting the appropriate cylinder size and design, stroke lengths and force requirements can be effectively accommodated.
2. Piston and Rod Configurations:
– Hydraulic cylinders can be designed with different piston and rod configurations to accommodate variations in stroke length. Single-acting cylinders have a single piston and can provide a stroke in one direction. Double-acting cylinders have a piston on both sides, allowing for strokes in both directions. Telescopic cylinders consist of multiple stages that can extend and retract, providing a longer stroke length compared to standard cylinders. By selecting the appropriate piston and rod configuration, the desired stroke length can be achieved.
3. Hydraulic Pressure and Flow:
– The hydraulic pressure and flow rate supplied to the cylinder play a crucial role in accommodating variations in force requirements. Increasing the hydraulic pressure increases the force output of the cylinder, enabling it to handle higher force requirements. By adjusting the pressure and flow rate through hydraulic valves and pumps, the force output can be controlled and matched to the specific requirements of the application.
4. Customization and Tailoring:
– Hydraulic cylinders can be customized and tailored to meet specific stroke length and force requirements. Manufacturers offer a wide range of cylinder sizes, stroke lengths, and force capacities to choose from. Additionally, custom-designed cylinders can be manufactured to suit unique applications with specific stroke length and force demands. By working closely with hydraulic cylinder manufacturers, it is possible to obtain cylinders that precisely match the required stroke length and force requirements.
5. Multiple Cylinders and Synchronization:
– In applications that require high force or longer stroke lengths, multiple hydraulic cylinders can be used in combination. By synchronizing the movement of multiple cylinders through the hydraulic system, the stroke length and force output can be effectively increased. Synchronization can be achieved using mechanical linkages, electronic controls, or hydraulic circuitry, ensuring coordinated movement and force distribution across the cylinders.
6. Load-Sensing and Pressure Control:
– Hydraulic systems can incorporate load-sensing and pressure control mechanisms to accommodate variations in force requirements. Load-sensing systems monitor the load demand and adjust the hydraulic pressure accordingly, ensuring that the cylinder delivers the required force without exerting excessive force. Pressure control valves regulate the pressure within the hydraulic system, allowing for precise control and adjustment of the force output based on the application’s needs.
7. Safety Considerations:
– When accommodating variations in stroke length and force requirements, it is essential to consider safety factors. Hydraulic cylinders should be selected and designed with an appropriate safety margin to handle unexpected loads or variations in operating conditions. Safety mechanisms such as overload protection valves and pressure relief valves can be incorporated to prevent damage or failure in situations where the force limits are exceeded.
By considering factors such as cylinder size and design, piston and rod configurations, hydraulic pressure and flow, customization options, synchronization, load-sensing, pressure control, and safety considerations, hydraulic cylinders can effectively accommodate variations in stroke length and force requirements. This flexibility allows hydraulic cylinders to be tailored to meet the specific demands of a wide range of applications, ensuring optimal performance and efficiency.
editor by CX 2023-11-21