Product Description
Front-End Hydraulic Cylinder with Piston Eye for Dump Truck
No.1 Company Introduction:
ZheJiang CHINAMFG hydraulic co., ltd. is a specialized custom hydraulic cylinder for tipper truck manufacturing enterpirise which takes up with design, manufacturer, sell hydraulic products. The company covers an area of 180,000 square meters, with 500 emplayees in it. There are 700 sets of manufacturing equipments, such as cold drawing production lines, surface treatment production line, boring and rolling production line, various of digital-control machining and testing equipment.
>Professional manufacturer& supplier of Hydraulic Cylinders for more than 22 years;
>Hydraulic Cylinders Certification ISO9001:2009, SGS, TS16949, RoHS, CNAS Certification;
>Experience in export North America, Australia, Asia, Middle East, Africa;
>Hydraulic Cylinders can be Make according to client’s requirements;
>The Hydraulic Cylinders can be used for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Engineering Machinery, Garbage Truck, Landing Platform etc;
>We are the supplier of Sinotruk, IVECO, AUMAN, BEIBEN TRUCK, CIMC, JMC, Beiben Truck, CAMC, FOTON, JAC, Xihu (West Lake) Dis.n, SHACMAN, most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.
No.2 Specification Description
| Material | Carbon steel, Alloy steel, 27SiMn |
| Honed tube | 50-280mm, Heat treatment, honing, rolling |
| Piston rod | 50-240mm ,tempering, plated nickel, Chrome or ceramic |
| Working Pressure | 16-20Mpa |
| Seals | Parker, Merkel, Hallite,Kaden |
| Technology | Bosch Rexroth, Parker, HYVA, Meiller |
| Coating | Sandblasting, primer paint, middle paint, finish paint |
| Temperature range | -30°C to +100°C |
| Work medium | Hydraulic Oil |
| Piston speed | maximum 0.5m/s |
| Mounting style | Earrings, flange, foot mounting, screw thread. |
No.3 Complete Manufacturing Processes
700 sets manufacturing equipment,such as cold drawing production line ,heat treatment production line ,surface treatment production line,testing equipment,various digital-control machining equipment,gantry style linear electroplating production line.
>Owned plating plant founded in 1998;
>Owned honed tube plant founded in 2000;
>Owned Heat treatment founded in 1995;
>Each processing under our control, each products,every step under strict quality control;
No.4 Advantage
1) Professional, skilled, reliable.
2) One-stop total solution
3) Ready stock goods with fast delivery
4) Customizable: Non-standard sizes are also available
5) Small quantity is acceptable
6) Refund or replacement for any product faulty
No.5 Dream
*Company vision:Act as the laeder of internal hydraulic industry
*Enterprise concept:Better and stronger
*Core values:Learning and innovation,equality and justice,customers the first,and quality winning the world
*Enterprise spirit:Complete sincerity,complete precision more excellent,and up to date
*Quality policy:Pursue zero defects of our products,and realize zeo customers’ complains
*Company type:Respond quickly,act immediately,finish what to do today,and improve day after day
No.6 Strict Quality Control System And Certificates and Packaging
1. Trial Operation Test
2. Start-up Pressure Test
3. Pressure-Tight Test
4. Leak Test
5. Full Stroke Test
6. Buffer Test
7. Testing the Effect of Limit
8. Load Efficiency Test
9. Reliability Test
Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test.
Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities.
No.7 After-service
1).Pre-sale service: Keep communicating with the truck manufacturers , including selection of product model , design of hydraulic system, test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers
2).The sale service: Provide training and technical support for users.
3).After-sale service: Solve the problem firstly, then analyse responsibility ; Replace the system components immediately if any need.
4). 24 hours telephone service hotline.
No.8 Rich Market Experiences and Exhibitions
We are the supplier of Sinotruk, CAMC, CIMC, Beiben Truck, AUMAN, JMC, FOTON, JAC, SHACMAN, Xihu (West Lake) Dis.n, CHINAMFG most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.
We attended each Bauma ,Las Vegas exhibition, the world grade fair for construction equipments, building material machines, mining machines and earn much more opportunity to extend our business to oversea market.
No.9 FAQ
Q1. What are the same aspects of your cylinder with CHINAMFG cylinder?
A: Same inside structure.
Same outside dimension and same mounting sizes. It can be interchangeable with Hyva’s
Q2. Compared with CHINAMFG cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3. Tube inner hole goes through deephole boring machine processing. Surface roughness is 0.4Ra
and circular degree is 0.571.
4. Good quality yet lower price.
Q3: Are you a manufacture or a trade company?
A: Manufacture, we are the leader manufacturer of hydraulic industry in China with 22 years’ experience and technology accumulation. With strong technical team we could solve any annoyance of you.
Q4: Do you have quality control system?
A: Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
Q5: How can I get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
Q6: Can you tell me the price for the cylinder?
A: 1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
Q7: Do your products come with a warranty?
A: Yes, we have 14 months warranty. In this year, if the quality problem we will free repair for you.
Q8: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits. As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand seals to meet customers’ requirement.
Q9: What about the quality feedback of your products?
A: We have never received even once quality complaint for many years of international business.
Q10: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
A: Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
Q11: What is the delivery time?
A: Within 15 days for samples.
15-30 days for bulk production, which is depend on quality, production process and so on.
Q12: What is your main payment term?
A: T/T, L/C, either is available.
| Certification: | ISO9001, ISO/Ts16949, ABS, API |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Single Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Switching Type |
| Customization: |
Available
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Can single-acting hydraulic cylinders be employed in material handling equipment?
Yes, single-acting hydraulic cylinders can be employed in material handling equipment. Here’s a detailed explanation:
Material handling equipment is widely used in various industries, including manufacturing, logistics, construction, and warehousing, to efficiently move, lift, and transport materials and goods. Single-acting hydraulic cylinders play a crucial role in the operation of many types of material handling equipment.
These cylinders are commonly found in equipment such as forklifts, pallet jacks, scissor lifts, lifting tables, and conveyor systems. They enable controlled lifting, lowering, tilting, and pushing/pulling actions, allowing for precise material handling and positioning.
Single-acting hydraulic cylinders offer several advantages in material handling applications:
1. Lifting Capacity: These cylinders can generate substantial force, enabling the equipment to lift heavy loads. The lifting capacity can be designed to meet the specific requirements of the material handling equipment.
2. Controlled and Smooth Operation: Single-acting hydraulic cylinders provide precise control over the movement of materials. The hydraulic system allows for smooth and gradual lifting, lowering, and tilting actions, ensuring safe and efficient material handling.
3. Compact Design: Single-acting hydraulic cylinders have a compact design, making them suitable for integration into various material handling equipment. The cylinders can be installed in tight spaces without compromising performance or functionality.
4. Cost-Effective: Single-acting hydraulic cylinders are generally more cost-effective compared to other types of hydraulic cylinders. Their simpler design and reduced complexity contribute to lower manufacturing and maintenance costs.
5. Durability and Reliability: Material handling equipment often operates in demanding environments, subject to heavy loads, impacts, and repetitive cycles. Single-acting hydraulic cylinders are designed to withstand these harsh conditions, offering durability and long-term reliability.
6. Safety Features: Many material handling equipment applications require safety features, such as load-holding valves and emergency lowering systems. These safety features can be integrated into the hydraulic system of single-acting cylinders to ensure safe operation and protect against accidents.
It is important to note that while single-acting hydraulic cylinders are commonly used in material handling equipment, the specific cylinder type and configuration may vary depending on the equipment’s design and requirements. Other types of hydraulic cylinders, such as double-acting cylinders or telescopic cylinders, may also be employed in certain material handling applications.
In summary, single-acting hydraulic cylinders are indeed employed in material handling equipment. Their lifting capacity, controlled operation, compact design, cost-effectiveness, durability, and safety features make them well-suited for various material handling applications across different industries.
Can single-acting hydraulic cylinders be integrated into manufacturing machinery?
Yes, single-acting hydraulic cylinders can be integrated into manufacturing machinery. Here’s a detailed explanation:
Manufacturing machinery often requires precise and controlled linear motion for various operations such as lifting, pressing, clamping, or material handling. Single-acting hydraulic cylinders offer an effective solution for these applications due to their ability to provide force in one direction. Here are some key points on how single-acting hydraulic cylinders can be integrated into manufacturing machinery:
1. Lifting and Lowering: Single-acting hydraulic cylinders are commonly used for lifting and lowering heavy loads in manufacturing machinery. They can be integrated into lifting mechanisms, such as scissor lifts or lift tables, to provide the necessary force for vertical movement. The cylinders can be actuated by hydraulic pumps to extend or retract, enabling controlled lifting and lowering operations.
2. Pressing and Forming: In manufacturing processes that involve pressing or forming operations, single-acting hydraulic cylinders can be employed. They can be integrated into presses, stamping machines, or forming dies to apply force and shape materials. The cylinders provide controlled and repeatable force application, ensuring accurate and consistent results.
3. Clamping and Holding: Single-acting hydraulic cylinders are suitable for clamping and holding applications in manufacturing machinery. They can be integrated into clamping devices or fixtures to secure workpieces during machining, welding, or assembly processes. The cylinders exert force to hold the workpiece firmly in place, providing stability and precision during manufacturing operations.
4. Material Handling: Single-acting hydraulic cylinders are utilized in material handling equipment within manufacturing machinery. They can be integrated into lifting arms, tilt mechanisms, or conveyor systems to manipulate and transport materials. The cylinders enable controlled movement and positioning of materials, enhancing efficiency and productivity in manufacturing processes.
5. Custom Integration: Single-acting hydraulic cylinders offer flexibility for custom integration into manufacturing machinery. They can be tailored to specific requirements by adjusting parameters such as bore size, stroke length, and mounting options. Manufacturers and machine builders can work together to design and incorporate hydraulic cylinders into machinery systems, ensuring optimal performance and compatibility.
It is important to consider the specific needs of the manufacturing machinery and select the appropriate single-acting hydraulic cylinders based on factors such as required force, stroke length, speed, and operating conditions.
In summary, single-acting hydraulic cylinders can be effectively integrated into manufacturing machinery for various applications including lifting, pressing, clamping, and material handling. Their ability to provide controlled linear force makes them valuable components in achieving precise and reliable movement in manufacturing processes.
How does a single-acting hydraulic cylinder contribute to controlled and precise movement?
A single-acting hydraulic cylinder plays a significant role in providing controlled and precise movement in hydraulic systems. Here’s a detailed explanation:
1. Hydraulic Pressure Control: The movement of a single-acting hydraulic cylinder is controlled by regulating the hydraulic pressure supplied to the cylinder’s pressure chamber. By adjusting the pressure, the speed and force of the cylinder’s movement can be controlled. This enables precise control over the extension or retraction of the piston, allowing for controlled and precise movement of the load.
2. Flow Control Valve: Single-acting hydraulic cylinders are often equipped with flow control valves, which further enhance control over the cylinder’s movement. The flow control valve regulates the rate of fluid flow into and out of the cylinder, thereby controlling the speed of the piston’s movement. By adjusting the flow control valve, the movement can be fine-tuned to achieve the desired speed and ensure precise positioning of the load.
3. Cylinder Bore Size and Piston Area: The size of the cylinder bore and the piston area also contribute to controlled and precise movement. A larger cylinder bore and piston area provide a higher force output for a given hydraulic pressure. This allows for finer control over the movement, as smaller changes in pressure result in smaller changes in force. The larger piston area also reduces the effects of internal friction, enabling smoother and more precise movement.
4. Control Systems: Single-acting hydraulic cylinders can be integrated into control systems that provide advanced control and automation capabilities. These control systems can utilize sensors, feedback mechanisms, and programmable logic controllers (PLCs) to precisely control the movement of the cylinder. By incorporating closed-loop control and feedback, the system can continuously monitor and adjust the cylinder’s position, speed, and force, ensuring highly controlled and precise movement.
5. Position Feedback: To achieve precise movement, single-acting hydraulic cylinders can be equipped with position feedback mechanisms, such as linear position sensors or encoders. These sensors provide real-time feedback on the position of the piston, allowing for accurate control and positioning of the load. The position feedback information can be used to adjust the hydraulic pressure or flow rate, ensuring the desired position is achieved with high accuracy.
6. Damping and Cushioning: Single-acting hydraulic cylinders can incorporate damping and cushioning mechanisms to control the deceleration and impact forces at the end of the cylinder stroke. These mechanisms help prevent sudden stops or jerky movements, contributing to smoother and more controlled motion. Damping and cushioning improve the precision of the cylinder’s movement, particularly in applications that require delicate handling or where abrupt stops can cause damage.
7. System Calibration and Tuning: Achieving controlled and precise movement with a single-acting hydraulic cylinder often involves system calibration and tuning. This process involves adjusting the hydraulic parameters, such as pressure, flow rate, or valve settings, to optimize the system’s performance and achieve the desired movement characteristics. Calibration ensures that the hydraulic system operates within the desired range and delivers accurate and repeatable movement.
In summary, a single-acting hydraulic cylinder contributes to controlled and precise movement through hydraulic pressure control, flow control valves, cylinder bore size and piston area, control systems, position feedback, damping and cushioning mechanisms, and system calibration and tuning. These factors work together to provide accurate, smooth, and controlled motion in hydraulic systems, allowing for precise positioning and handling of loads.
editor by CX 2023-12-09